Manufacturing

WHS Management for Concrete Products Manufacturing

Silica dust, wet concrete chemical burns, and heavy plant hazards demand comprehensive WHS controls.

Concrete products manufacturing produces precast panels, pipes, blocks, pavers, and specialty concrete elements through batching, mixing, casting, curing, and finishing operations. Respirable crystalline silica exposure during raw material handling, cutting, grinding, and polishing concrete products is the primary chronic health hazard. Wet concrete at pH 13 causes alkaline chemical burns on prolonged skin contact. Heavy plant including overhead cranes, forklifts, and mould handling equipment creates crush and strike hazards. Noise from batching plants, vibrating tables, and concrete cutting frequently exceeds 85 dB(A). The incoming silica WEL reduction to 0.025 mg/m³ will require upgraded dust extraction and RPE programs across the sector.

Key Hazards

Respirable crystalline silica dust from cutting and grinding concreteChemical burns from wet concrete pH 13 alkalinityCrane and heavy plant crush hazards during mould handlingNoise exposure from batching, vibrating, and cutting operationsManual handling injuries from heavy concrete productsConfined space hazards in silos and mixing vessels

Regulatory Requirements

HRCW Categories

Work with carcinogenic substances (silica), crane operations, confined spaces

Section 26A Codes (binding 1 July 2026)
Hazardous ChemicalsPlantNoiseManual TasksConfined Spaces

SWMS Required

Chemical HandlingDust Extraction MaintenanceMachine Guarding InspectionForklift ManufacturingNoise ManagementConfined Space Tank

Related Sectors

Glass CeramicsChemical ManufacturingPackaging

Need Help with Concrete Products WHS?

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