Manufacturing

WHS Management for Glass & Ceramics Manufacturing

Silica dust, lead glazes, and extreme furnace temperatures create serious health hazards that require layered controls.

Glass and ceramics manufacturing involves melting, forming, firing, grinding, and finishing operations using raw materials that include silica sand, feldspar, clay, and metal oxide colorants. Respirable crystalline silica exposure during raw material handling, grinding, and finishing is the primary chronic health hazard, with the incoming WEL reducing the limit by 50 per cent. Lead-containing glazes and frits in ceramics manufacturing create lead exposure hazards that require biological monitoring. Furnace operations at temperatures exceeding 1,500 degrees Celsius create radiant heat, burns, and heat stress hazards. Glass cutting and handling produces laceration risks from sharp edges and fracture surfaces.

Key Hazards

Respirable crystalline silica dust from raw materials and grindingLead exposure from ceramic glazes and glass colorantsExtreme heat and radiant energy from glass and ceramic furnacesBurns from molten glass and hot ceramic productsLaceration from glass cutting and handlingNoise from grinding, cutting, and furnace operations

Regulatory Requirements

HRCW Categories

Work with carcinogenic substances (silica), work near extreme heat

Section 26A Codes (binding 1 July 2026)
Hazardous ChemicalsPlantNoiseManual TasksFalls

SWMS Required

Chemical HandlingDust Extraction MaintenanceMachine Guarding InspectionManual Handling ManufacturingNoise Management

Related Sectors

Concrete ProductsChemical ManufacturingFurniture

Need Help with Glass & Ceramics WHS?

Our team can help you set up compliant silica monitoring, lead surveillance, and furnace safety programs for your glass and ceramics operations.

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